All blueprints

Document control.

Author, approve, implement and retire without losing the effective state.

Illustration of a seal following successive procedure versions and the version used for a batch.
SOP-PKG-014 in Seal: revision v05 proposed under CHG-014, with the records that must change with it.

Figure 1. SOP-PKG-014 in Seal: revision v05 proposed under CHG-014, with the records that must change with it.

Summary

The problem
A procedure is approved, but a superseded copy stays at the point of use and training records still show people as current on the old version.
Seal’s approach
Requests, review, approval, change impact, training, effective dates, controlled copies and supersession are one governed workflow. A revision identifies the affected roles and can gate the work that depends on it.
Evidence
Bioventix: 80% less document admin time. Acclinate: 50% shorter quality cycle times and 40% less time preparing for audits.
Where to start
One procedure family and its forms, followed through approval, training and effectiveness. Book a demo.

1An approved procedure must reach the point of use.

Consider an operator who opens a procedure at the start of a shift. The copy of Procedure-017 in the clean room is version 3.1, printed and laminated last month, and it says to add Excipient B at 45°C. Version 3.2 was approved three weeks ago and changed the window to 42°C on the basis of process data. The new version is on the shared drive and an announcement was emailed, but the copy at the point of use was never replaced.

The approval was correct and the work still followed the wrong instruction. Document control has to govern the whole path from a request to change a document to the instruction people actually use, and to the record of who was qualified to use it.¹

Document control: scattered file copies against one controlled record, with each version moving from draft through review, approval, effectiveness and supersession
Figure 2. Document control: scattered file copies against one controlled record, with each version moving from draft through review, approval, effectiveness and supersession

2File names and emails do not establish the effective version.

SOP_Cleaning_Final.docx, SOP_Cleaning_Final_v2.docx and SOP_Cleaning_FINAL_reviewed.docx can sit in the same folder. One was emailed to a team lead, another is posted in the clean room and a third is what QA approved. When an auditor asks for the current procedure, who approved it and who is trained on it, the answers come from different places.

The same gap appears between approval and training. Version 3.2 is approved, but the people trained on version 3.1 still show as current, because the training record does not know the procedure changed.

2.1Why teams choose Seal for document control

Document control is often a file repository, email announcements and a training spreadsheet, so the approved version and the copy at the point of use can quietly differ. The document, its approval, the training it requires and the work that uses it are connected. A revision can identify the affected roles, assign the training through a configured automation and, where configured, govern whether a person may perform the step that depends on it, so the instruction in force is the one the work follows.

Table 1. Where connected document control differs from files and separate trackers.
Files, email and a training spreadsheetSeal
Current versionInferred from file names and announcementsOne effective version per document, with history retained
Training after a revisionA separate update, if someone remembersAffected roles identified from the change, with a configured automation assigning training linked to the new version
Point of usePrinted copies that may be out of dateConfigured to serve the effective version; controlled copies tracked and reconciled
Evidence for an auditAssembled from several systemsApproval, training and distribution history on the same record

3Approval and training are connected.

Procedure-042

v2v3

47 trained on v2

Retraining assigned

Figure 3. A procedure revision identifies the training it requires

When Procedure-042 moves from version 2 to version 3, a configured automation can identify the people trained on version 2, mark that training as superseded for the new version and assign the required retraining. Where the workflow is configured with a training prerequisite, a person without the current qualification cannot complete the step that depends on it.

Not every revision needs the same response. The change record decides whether it requires no training, awareness, read-and-understand, a knowledge check, practical demonstration or requalification, by affected role and task. That decision retains the changed requirement, population, due date and the approver.

4Each document has one effective state.

Each version of a document moves from draft through review and approval to effective, and is later superseded by the next effective version or retired with the document. Approval alone does not make a version effective. Search and point-of-use views are configured to serve the effective version. Version history keeps every change, comparisons show what differs between versions and signature records show who approved each version, when and with what meaning.² The history is complete, and the current state is not ambiguous.

Form FRM-001 v2.0

Operator
Empty
Batch
Empty
Started
Empty
Result
Empty

Record REC-B-047

Operator
J. Chen
Batch
B-047
Started
15 Mar, 06:12
Result
Yield 98.5%
Form
FRM-001 v2.0

Signed and locked

Figure 4. A form template becomes an executed record

Forms work the same way. Form FRM-001 version 2.0 is a controlled template. When an operator completes it for batch B-047, the result is a record that retains the form version, the person, the time and the data. Once approved, the record is protected from change, and completed records become searchable data rather than PDFs in folders.³

5Requests, authorship and review are part of the record.

A change starts with a request: a new document, revision, correction, translation, consolidation, retirement, temporary instruction or emergency change. The request retains its source, the problem it addresses, proposed scope, affected sites and products, urgency and approval to proceed. Rejected and deferred requests stay searchable, so the same concern does not disappear into email.

The document type determines the required metadata, sections, review disciplines, signature meanings, training expectation, retention and periodic-review policy. Authors can collaborate while drafts, comments and accepted changes remain distinct from the approved record.

Reviewers receive the relevant scope and the change delta. Each comment keeps its location, severity, proposed resolution, response and disposition. Configure approval so that an unresolved critical comment blocks it.

6Change impact connects the instruction to operations.

A procedure rarely changes alone. The impact assessment draws on the records that reference the procedure to propose the affected forms, specifications, methods, recipes, equipment, roles, validation and filings, and accountable reviewers confirm the list. It then defines the implementation tasks, training, cutover and any restriction on using existing stock or templates.

Approval and effectiveness are separate gates. Approval confirms the content and readiness to implement. The effective date is when the new version becomes the instruction in force, coordinated with training, configuration, form deployment, controlled-copy exchange and translations. If implementation is delayed, the approved version waits with its reason recorded instead of appearing effective early.

Emergency changes follow a controlled exception path: a narrow scope, abbreviated review, named approvers, an expiry and a retrospective assessment. A temporary instruction cannot remain active indefinitely.

7Distribution, periodic review and retirement keep the state accurate.

Electronic access, controlled prints, posted copies and external distribution retain the recipient or location, version, copy identifier and issue date. Printed copies carry the document ID, version and print date, and holders of outstanding copies are notified when a revision is issued. Uncontrolled reference copies are visibly marked and are not used as point-of-use instructions.

Where procedure or policy requires periodic review, the interval, reminders and escalation belong to the document record. The review draws on deviations, audit findings, CAPAs, changes and user feedback, and ends in a recorded decision: continue, revise, consolidate, replace or retire.

At effectiveness, the prior version becomes superseded, point-of-use views and execution templates switch, and outstanding copies are reconciled. Exceptions remain visible as holds or follow-up actions. A retired document keeps its content, approvals, signatures, audit trail and distribution history for the retention period.⁴

8Show the instruction in force on any date.

For a given date and activity, the connected records show the instruction in force, its approval, implementation and training status, distributed copies, linked templates and exceptions, and who was qualified to do the work. That is the evidence behind a controlled process, rather than a PDF with a signature page.

Document control is the quality workflow: why content changes, who challenges it, what is affected, when it takes effect, who must be trained and whether implementation is complete. The DMS is the foundation for content, files, metadata, search, permissions, records and archival. Seal composes the workflow with that foundation rather than duplicating it.

Start with one procedure family and its forms. Bring an existing revision, map it to the roles it affects and follow it through approval, training and effectiveness before extending the workflow.

References

  1. 121 CFR 211.100, Written procedures; deviations: production and process control procedures must be approved by the quality control unit, followed and documented at the time of performance, and any deviation recorded and justified. eCFR
  2. 221 CFR 11.50, Signature manifestations: signed electronic records must show the printed name of the signer, the date and time of signing, and the meaning of the signature (such as review, approval, responsibility or authorship). eCFR
  3. 3EudraLex Volume 4, Part I, Chapter 4, Documentation (2011), sections 4.8 to 4.10: records should be made at the time each action is taken, alterations should be signed and dated and permit reading of the original information, and secure controls must ensure record integrity throughout the retention period. European Commission
  4. 421 CFR 211.180, General requirements: batch records must be retained for at least one year after the batch expiration date, and records must be maintained so they can be used to evaluate the quality standards of each product at least annually. eCFR

AConnected across Seal

BCapabilities

CapabilityWhat it covers
Version controlEach save creates a version with its history retained. Compare any two versions side by side instead of managing file names.
Approval workflowsConfigure review and approval chains by document type, including reviewers, approvers and order. Electronic signatures record the signer, date, time and meaning.
Controlled distributionConfigure search and point-of-use views to serve the effective version. Superseded versions are retained and marked; controlled copies are tracked and reconciled.
Periodic reviewHold the review interval on the document record, with reminders before it falls due and escalation when it is overdue.
Training integrationA revision identifies the affected roles, and a configured automation assigns training linked to the new version. Where configured, a training prerequisite governs the dependent step.
Full audit trailEdits, approvals, signatures and distribution are recorded against the document, showing who did what and when.
QMS migrationImport documents from an existing document system, shared drives or paper, with version history where it exists. Establish controlled baselines and document types before go-live.
AI document draftingGenerate first drafts from templates and requirements. Drafts go through the same review and approval as any other revision.

CConnected records

Entity
What it records
Kind
Document
The controlled document. One version is effective at a time, and search and point-of-use views are configured to serve it.
type
Procedure
A controlled procedure with required metadata, sections, review disciplines, signature meanings and training expectation set by the document type.
template
Procedure-017-v3.2
Approved three weeks ago with the addition window changed from 45°C to 42°C on the basis of process data. Published to the shared drive and announced by email.
instance
Form Template
A version-controlled form template. A new execution starts from the effective version and retains that version on the resulting record.
template
Specification
Material or product specification with acceptance criteria, referenced by incoming inspection and release.
template
Version
A numbered revision with its content, approval, effective date and supersession. Version history keeps every change and shows what differs.
type
Procedure-017-v3.1
Printed and laminated last month and still posted in the clean room, where it says to add Excipient B at 45°C.
instance
SOP_Cleaning_FINAL_reviewed.docx
Several near-identical files in one folder. The file name does not show which one QA approved.
instance
Training Link
Links a document version to the roles that must be trained on it. On a revision, a configured automation can mark prior training as superseded and assign the required retraining.
type
Controlled Print
Records who printed a copy, when and how many, with the document ID, version and print date. Holders of outstanding copies are notified when a revision is issued.
type
Periodic Review
The periodic-review interval, reminders and escalation held on the document record. Each review ends in a recorded decision to continue, revise, consolidate, replace or retire.
type
Form → Record
Form FRM-001 is the controlled template. Completed for batch B-047, it becomes a record that retains the form version, person, time and data, and is protected from change once approved.
type
Document Change Request
New, revision, correction, translation, consolidation, retirement, temporary or emergency request with source, scope, urgency and decision.
type
Routine Revision
Planned governed update with full impact assessment, review, training, implementation and effective-date control.
template
DCR-000842
Temperature-window change with process, validation, training, form-template, stock and effective-date impacts.
instance
Emergency Revision
Urgent, narrowly scoped change with authorised abbreviated review, temporary controls, expiry, retrospective assessment and permanent disposition.
template
Document Review
Role-specific challenge with comments, severity, response, disposition, reopening, acceptance and signature.
type
Document Change Impact
Affected documents, operations, systems, products, roles, validation, filings, inventory, training, implementation and cutover.
type
Effectivity Decision
Approved activation date and readiness gate coordinating training, configuration, templates, copies, translations, partners and stock.
type
Controlled Distribution
Recipient or location, version, channel, copy identity, issue, acknowledgement, retrieval, replacement and destruction.
type
Implementation Verification
Evidence that training, systems, forms, copies, translations, notifications, inventory and point-of-use state match the effective version.
type
IMPL-PROC-017-R3.2
Implementation evidence for the 42°C revision: required training complete, electronic instruction live, templates updated and 14 of 14 controlled copies reconciled.
instance
Retained Document Package
Obsolete content, metadata, approvals, signatures, audit trail, distribution, relationships, retention, hold and disposition.
type

DQuestions and answers

How do you handle documents in draft?

Drafts stay separate from the effective version, and who can see or edit them is configured by System and role. They go through your configured review workflow before becoming effective. The previous version remains in force until the new version is formally approved and effective.

Can we import existing documents?

Yes. Documents can be imported from Word, PDF or an existing document management system. Each imported document is established as a controlled baseline with its document type and workflow configured.

What about documents that don’t need approval?

Controls are set by document type. Some types need several approvers; others only need acknowledgement. Configure each workflow to match the requirement for that type.

How do you handle obsolete documents?

Obsolete documents are retained, not deleted, and are clearly marked as superseded. They remain available for historical reference, while search is configured to show current versions by default.

Can external parties access documents?

Yes. You can grant controlled access to auditors, partners or customers. They see only what you share, and their access is recorded.

How does periodic review work?

Each document type can carry a review interval, such as annual for procedures. Seal records when each document was last reviewed, reminds owners before review is due and escalates overdue reviews through the path you define.

How do you handle forms and records?

Form templates are version-controlled documents. A completed form becomes a record linked to the form version used, and it is protected from change once approved. Later notes are added alongside the original entries, and completed records are searchable.

What about multi-site organisations?

Documents can be organised as global, regional or site documents. A site procedure can reference the global standard it implements, and a change to a global document can identify the site documents that depend on it for review.

How do you control printed documents?

Controlled prints record who printed, when and how many copies, and carry the document ID, version and print date. When a revision is issued, holders of outstanding copies are notified to exchange them. Where practical, an electronic point-of-use view reduces the need for printed copies.

See your process in Seal.

Bring a procedure or a recurring problem. See how your team can use Neil to configure the workflow, investigate the results and improve the next version.

Book a demo