Find the process worth taking forward.

Configure and run development protocols on the platform that carries them into manufacturing. Neil, Seal’s AI agent, compares experiments and prepares the next study, keeping the evidence behind each process decision.

Bring your development study
Illustration of a seal comparing study vessels and their recorded response curves.

Summary

The problem
A higher titre on a comparison plot is an observation, not a reason to choose a process. The conditions, material lineage, samples and uncertainty behind it sit in separate notebooks, spreadsheets and instrument files, and the reasoning is lost by the time the process reaches scale-up or transfer.
Seal’s approach
Experiments, actual execution and analytical evidence stay connected to a versioned process definition. Neil compares runs, identifies missing context and prepares the next experiment; scientists review the design and run the work.
Neil
Seal’s AI agent compares runs from the conditions they actually used, flags missing context and drafts the next study with its template. Scientists review the design and run the work. About Neil.
What changes
Confounded comparisons stay visible instead of being read as an optimum, the next study is proposed for scientists to review before anything runs, and an unresolved scale question travels with the candidate to MSAT.
Evidence
MiAlgae, from lab scale to commercial production: 75% less documentation time.
Where to start
One development decision in front of the team, with the runs, samples and results behind it. Book a demo.

Choose the next process from its evidence.

A development decision rests on more than the best number on a plot. Before a process goes forward, the team needs to know which factors changed between runs, what scale and materials each run used, and what the results cannot yet show. In this fictional example, Neil compares four runs.

You: PD-024 has the highest titre. Should we take that process forward?

Viability (%)

Titre (g/L)

Neil

More product, under different conditions.

PD-024 is a candidate. It produced 2.6 g/L, but feed and temperature both changed from the reference run, so this result does not isolate either factor. Each record below shows the conditions the run actually used.

RunVolumeFeedTemp.TitreViability
PD-0212 L4 g/L/h37 °C1.8 g/L95%
PD-0222 L6 g/L/h (changed)37 °C2.4 g/L91%
PD-02320 L (changed)6 g/L/h (changed)37 °C2.3 g/L88%
PD-0242 L6 g/L/h (changed)35 °C (changed)2.6 g/L94%

See how the comparison is prepared.

The higher titre on a comparison plot is an observation. Choosing the next process requires the conditions, material lineage, sample context and uncertainty behind that observation. Seal keeps the experiment, actual execution and analytical evidence connected to the developing process definition.

The four fictional runs above illustrate the problem. PD-022 changes feed relative to PD-021. PD-023 also changes working volume; PD-024 also changes temperature. None of the four single runs establishes an optimum or a causal feed effect, and the table under the plot shows why.

Process development is usually recorded in a page-based ELN, instrument software and spreadsheets, then handed to manufacturing as a report that is re-entered as a batch record. Each step loses some of what made a run comparable.

A page-based ELN and spreadsheetsSeal
Run conditionsTyped into each pageLinked runs, lots and samples
ComparisonValues exported to a sheetBuilt from the recorded runs
Changed factorsEasy to miss on a plotShown beside each result
Next studyDrafted from scratchNeil drafts it from the runs
Failed experimentsLost in old pagesKept as process evidence
HandoverA report, retyped downstreamThe definition and its evidence
Getting startedA notebook migrationOne development decision

In Seal, runs, materials, samples and methods are linked records, so Neil compares runs from what they actually used, and the process the team chooses can become an executable protocol that keeps its development evidence. The receiving team starts from that definition instead of a report, and nothing is retyped.

You can start with one development decision, alongside the ELN and instrument software you already run: Seal collects their exports, keeps the original files with the run and maps selected results into ordinary fields. The advantage grows as upstream, downstream and analytical teams record against the same process: less reconstruction before each decision, and a candidate that arrives at scale-up with its reasons still attached.

Ingenza

“We have been delighted with the rigour and agility shown by Seal in providing Ingenza with a robust GxP system that fully supports our process development and biomanufacturing operations.”

Ian Fotheringham MBE, CEO, Ingenza

Separate what each comparison can show.

A comparison supports a conclusion only about the factor it isolates. In these four runs, three pairs each isolate one factor; the others change two at once.

ComparisonWhat changesWhat it can show
PD-021 and PD-022FeedThe closest feed comparison
PD-022 and PD-023ScaleScale alone, one run each
PD-022 and PD-024TemperatureTemperature alone, one run each
PD-021 and PD-023Feed and scaleNeither factor alone
PD-021 and PD-024Feed and temperatureNeither factor alone
PD-023 and PD-024Scale and temperatureNot whether 35 °C holds at 20 L

You: Which comparison tells us the most about feed?

Neil

PD-021 against PD-022: both use 2 L and 37 °C, while feed changes from 4 to 6 g/L/h. Titre rises from 1.8 to 2.4 g/L; viability falls from 95% to 91%. That is the closest comparison in this set. With one run per condition and incomplete lot and method context, I would not call it a demonstrated feed effect.

The run comparison in Seal, using fictional example records

Feed strategy is only one potential difference. Material source, grade, lot attributes, preparation, storage and age can influence the response. So can vessel geometry, scale, equipment configuration and analytical method changes.

Use linked run records to construct the comparison population. Keep exclusions and missing values explicit. Scale correlations and models retain their assumptions, calibration data and applicability; a prediction at a receiving scale is not observed performance at that scale.

Preserve the actual execution. Keep the candidate version, material lots, prepared solutions, equipment, set points, actual signals, additions, interventions, observations, samples, pools, yields, holds and exceptions together. Do not edit the protocol retrospectively to make an exploratory run look as though it followed the original plan.

A sample links the result to a known run, vessel, unit operation and time. Its preparation, custody, method, acquisition and review explain what the measurement represents. A result copied into a summary table without those relationships loses information needed for comparison.

Ask Neil to prepare the next study.

Neil drafts a study that separates the changed factors, with its sources and the decisions still open. The scientist reviews the design and runs the work.

You: Prepare the next study and the decision we need it to support.

Neil

I’ve separated the two changed factors into a four-condition study. The proposal keeps the run records, measurements and open design decisions together, ready for the scientist to review.

Studies › PD-025
draft

Separate the feed and temperature effects before selecting the process.

Proposed conditions: feed of 4 or 6 g/L/h crossed with 35 or 37 °C, all at 2 L. None has been run.
35 °C37 °C
4 g/L/h2 L2 L
6 g/L/h2 L2 L

Give Neil the process target, supplied procedures and permitted run records. It can compare the conditions, identify missing context and prepare a proposed experiment with linked samples, measurements and review work. Ask it to author the template and verification cases as part of the package.

In this example, the proposal crosses the two observed feed levels with the two observed temperatures at 2 L, keeps the material basis and analytical method consistent and captures titre and viability alongside the actual conditions. Scientists review the experimental design and execute the work. The example does not claim that Neil ran an experiment or established a control strategy.

Neil preparesYour team decides
ComparisonThe runs and what changedWhat the runs support
Missing contextLots, methods and replicatesWhether the gap matters
Next studyThe design and its sourcesReplication, run order, sampling
TemplateTemplate and verification casesWhether it is ready to run

Everything in the middle column is preparation. Nothing Neil drafts runs until a scientist has reviewed it, and the people who own the study still make its decisions. In line with the EU’s draft GMP Annex 22 on AI, Neil is not used in GMP execution. It helps set up configuration, which your team verifies and releases under change control. Customer data is not used to train AI models, and the requester’s permissions govern what Neil can read. See how Neil fits Annex 22 and more about Neil.

Keep each discipline’s evidence on the same process.

Upstream, downstream, analytical and characterisation teams each produce evidence about the same candidate. When their runs, materials and measurements link to one process version, a method change or a missing sample shows up in the comparison rather than after the decision.

DisciplineKept with the comparisonPrepared for review
UpstreamFeed, conditions, vessel, samplesRun comparison, next experiments
DownstreamRecovery by step, pools, fractionsStep-recovery assessment
AnalyticalMethod, standards, preparationMethod changes made visible
CharacterisationQuestion, ranges, responsesStudy package for review

Define what the process must achieve. Product quality, yield, throughput, facility, scale, containment, material constraints, cycle time and development stage establish the target. Connect candidate processes to those requirements so that an attractive local result does not obscure a failure elsewhere in the process.

Model the unit operations, parameters and expected outputs as reusable, versioned records. Upstream development compares feed, culture conditions and actual run profiles without losing vessel, material or sample context. Downstream development follows recovery and quality across unit operations, pools and fractions, to locate a loss before choosing what to change. Analytical development keeps method versions, standards and sample preparation attached to the result used in a process decision. Process characterisation connects the study question, parameter ranges, responses and analysis to the proposed process understanding.

Each team keeps its own specialist assessment while sharing the material, sample and method relationships. A method change or a missing sample then shows up in the comparison rather than after the decision.

Add control as the process matures.

Early work stays exploratory and controlled studies get the review their intended use needs, on the same records. Failed experiments remain part of the evidence.

StageControls in Seal
Early developmentStructured capture; changes allowed, with their reasons
Controlled studiesTheir own permissions, review and verification
CharacterisationA readiness decision on criteria the team defines
TransferA governed starting definition, approved by the site

Enforcement is configurable. During early development, scientists capture data in a structured framework without being constrained by it: exploratory changes are allowed, and the actual conditions and reasons remain visible. As the process matures, controls tighten. Exploratory and controlled studies can use different permissions and review paths.

Your organisation defines the intended use, record controls, review and verification required for each stage, and qualifies the configured workflow. Compliance depends on that assessment and your procedures, not on the software alone.

Failed experiments remain part of the process evidence. Their factors, actual execution, results and conclusions can support risk assessments, operating boundaries and investigations, and help avoid repeating dead ends. ICH Q8 makes the same point: changes during development are opportunities to gain knowledge, and knowledge from experiments giving unexpected results can also be useful.¹

Keep each claim with its supporting and contrary evidence.

What the team believes about the process is recorded as a claim, with the runs behind it and the limits of what they show.

Process knowledge › KC-012
open
Claim
Higher feed raises titre at 2 L
Supported by
PD-021 and PD-022
Also observed
Viability fell from 95% to 91%
Limits
One run per condition

Hypothesis, not yet established

A knowledge claim can concern a parameter effect, hold, material attribute or scale model. Retain the supporting runs, conflicting observations, analysis, uncertainty, scope and reviewer conclusion. New evidence can challenge the claim without erasing the basis for earlier decisions.

Process characterisation draws on that evidence to assess relationships and a proposed control strategy.¹ Merely collecting development data does not mean characterisation is complete. Characterisation then quantifies how parameters and materials affect performance and quality attributes, working from the same candidate, runs, parameters and samples in Seal.

Carry the open scale question with the candidate.

Does the 35 °C condition hold up at 20 L? These runs do not answer that yet. Keep the scale question with the candidate, so MSAT can assess the evidence and plan the next work.

Runs › PD-024
Working volume
2 L
Feed
6 g/L/h
Temperature
35 °C
Runs › PD-023
Working volume
20 L
Feed
6 g/L/h
Temperature
37 °C

You: Can we take PD-024 straight to 20 L?

Neil

This set does not demonstrate that combination at 20 L. PD-023 uses 20 L, but at 37 °C rather than PD-024’s 35 °C. I would carry the candidate forward with that scale question explicit, not treat a different run as evidence that the selected conditions transfer.

Candidate selection, scale-up, characterisation and transfer each need a defined readiness decision. Record open risks, conditions, owners and further work. A design space can be developed at any scale, but its relevance to production scale has to be justified and the risks of scale-up discussed.² An unresolved scale question is part of that case, not a footnote to it.

Technology transfer exists to carry product and process knowledge between development and manufacturing, and that knowledge forms the basis for the manufacturing process, control strategy and process validation approach.³ The receiving team starts with the selected process, parameters, materials, equipment needs and evidence links. It still authors and approves a recipe suitable for its facility and validation state. Shared records reduce reconstruction; they do not make a receiving process qualified by inheritance.

Carry the selected process into tech transfer and MSAT manufacturing support, with the original development evidence still attached.

Work across the systems you already use.

Bioreactor, chromatography and analytical exports arrive with their original files, linked to the run they describe. Neil brings the relevant evidence into the work in Seal.

Where the work runsWhat the comparison usesConnections include
BioreactorsCulture results by vesselAmbr 250, BioPAT, DASware
ChromatographyCurves, peaks and fractionsÄKTA UNICORN, Empower, Chromeleon
Cell cultureCounts, viability, chemistryVi-CELL BLU, Cedex Bio HT
StatisticsAnalyses, graphs and reportsJMP
LIMS and ERPSamples, results and lotsLabWare, SAP
DocumentsProcedures and reportsVeeva Vault, SharePoint

Instrument software remains responsible for acquisition and control. Seal IoT collects completed exports from an approved folder, keeps the original file linked to every derived result and maps selected results into the run, so a value can always be traced to the acquisition behind it. For a chromatography run, a volume axis is not a time axis and a reduced export is not the original acquisition; those choices are recorded rather than hidden.

Legacy development data can be imported and linked to process definitions. New development work is structured from the start, and legacy data provides historical context. See all integrations.

Begin with one development decision.

Start with the decision in front of the team and the runs behind it, alongside the systems you already use.

Choose a decision in front of the team: which candidate to take forward, whether a result holds at scale or what the next study should separate. Bring the runs, samples and results behind it, and the instrument exports where you have them.

Together, define the comparison and the output you need, inspect whether each finding is supported by its source records and review the proposed next study with the scientists who would run it. Expand to the next discipline once that first decision is useful.

References

  1. 1ICH Q8(R2), Pharmaceutical Development (2009), section 2: knowledge from development studies and manufacturing experience supports the design space, specifications and manufacturing controls; changes during development are opportunities to gain knowledge, and knowledge from experiments giving unexpected results can also be useful. ICH
  2. 2ICH Q8(R2), section 2.4.4 (relationship of design space to scale and equipment): a design space can be developed at any scale; the applicant should justify its relevance to the production-scale process and discuss the potential risks in scale-up. ICH
  3. 3ICH Q10, Pharmaceutical Quality System (2008), section 3.1.2 (technology transfer): the goal is to transfer product and process knowledge between development and manufacturing, and within or between manufacturing sites. ICH

ACapabilities

CapabilityWhat it covers
Version-controlled processesPreserve process versions and their supporting runs. Supply a governed starting definition for site-specific transfer, verification and approval.
Flexible development workflowsRecord data in a consistent structure while scientists explore and iterate. Configure the controls to tighten as the process matures.
Scale modellingCompare response with the recorded scale and operating conditions. Keep scale-model assumptions, limitations and supporting evidence explicit.
Digital tech transferCarry the selected process and its evidence into transfer. Configure and approve the receiving site’s equipment mapping, recipe and controls.
Process characterisationDesign of experiments, parameter-quality relationships and design space, working from the same candidate, runs and samples as development.
Upstream developmentCell culture optimisation, fermentation development and media studies, linked to downstream and analytical work on the same process.
Downstream developmentPurification development, chromatography optimisation and filtration studies, sharing the data model used upstream.
Analytical method developmentDevelop methods flexibly, then fix and validate them for QC use. The method, its development evidence and its QC version stay linked.

BConnected records

Entity
What it records
Kind
Process
Versioned, reusable process definition that can be carried into scale-up and transfer.
type
Tech Transfer Package
The selected process definition with its run evidence, parameter rationale and open gaps, as a starting point for the receiving site.
template
Upstream Process
Cell bank or inoculum through culture and harvest with media, feeds, process signals, samples, holds, pools and yields.
template
Downstream Process
Clarification through purification and bulk with pools, columns, filters, buffers, viral safety, holds, samples and yields.
template
GMP Process
Manufacturing recipe configured from the development definition and linked to its evidence, approved by manufacturing and quality before use.
instance
Unit Operation
Upstream, downstream or analytical step, combined to model the process as it runs.
type
Process Parameter
Recorded during development. Characterisation informs whether it is critical and its proven range, which manufacturing then controls.
type
Experiment
Development work recorded in a structured but flexible form, with controls suited to its stage.
type
Scale Model
Bench, pilot or commercial scale, with scale assumptions and supporting evidence recorded.
type
Scale-Down Model
Qualified smaller-scale representation with target mechanisms, similarity criteria, limitations and intended studies.
template
Product and Process Target
Intended product profile, quality attributes, process purpose, performance needs, constraints, risks, phase and approval.
type
Development Material
Raw material, reagent, media, buffer, intermediate, standard, lot, attributes, preparation, storage, status and use.
type
Development Run
Versioned process candidate executed with actual steps, materials, equipment, parameters, observations, interventions, samples, yields and result.
type
PD-RUN-000184
Pilot purification run with actual materials, column lifecycle, parameter signals, pools, samples, yields, exceptions and conclusion.
instance
Process Sample
Source run, unit operation, material state, time, location, chain of custody, tests, results, reserve and disposition.
type
Quality Attribute
Measured material or product property with target, method, result, criticality rationale and process relationship.
type
Process Knowledge Claim
Evidence-backed relationship, mechanism, scale assumption, failure mode, operating region, uncertainty and decision use.
type
Process Candidate
Versioned combination of unit operations, materials, parameters, controls, scale assumptions, evidence, risks and maturity.
type
PROC-CAND-007
Selected late-stage process candidate with approved unit operations, set points, ranges, controls, gaps and characterisation plan.
instance
Process Maturity Decision
Evidence gate for selecting, scaling, characterising, fixing, transferring, validating, changing or retiring a process candidate.
type
MAT-GATE-007
Ready-for-characterisation decision supported by reproducibility, scale model, material, analytical, risk and knowledge evidence.
instance

CQuestions and answers

How is this different from an ELN?

An ELN records experiments. This blueprint also connects the process definition to structured runs, actual conditions, samples, results and assessed claims. The transfer package keeps that context, giving the receiving team evidence and a starting definition rather than an approved manufacturing recipe.

Can development scientists still work flexibly?

Yes. The controls are configurable. In early development, scientists record data in a structured framework without being constrained by it. As the process matures, the controls can tighten to match its stage.

How does tech transfer work?

Transfer the selected definition with its run evidence, parameter rationale, equipment requirements and unresolved gaps. The receiving site maps its equipment and instructions, verifies the controls and approves the intended recipe. Preserve links to the development versions.

What about existing development data?

Legacy development data can be imported and linked to process definitions. New development work is structured from the start, and legacy data provides historical context.

How does this integrate with GMP manufacturing?

Development and manufacturing share linked definitions and evidence in Seal, so a manufacturing recipe can reference the runs behind each parameter. Development results do not by themselves authorise manufacturing execution.

Can this be used for GxP development work?

Yes, where your organisation defines the intended use and qualifies the configured workflow. Exploratory and controlled studies can use different permissions, review and verification. Compliance depends on that assessment and your procedures, not on the software alone.

Does promotion create a GMP recipe?

No. Promotion supplies a governed starting definition and its evidence, so nothing is retyped. Manufacturing still configures the site-specific recipe, equipment mapping, instructions and controls, and manufacturing and quality approve it before use.

What evidence gates characterisation readiness?

The team defines the criteria. Typical ones are a selected candidate, defined unit operations and parameters, representative materials and analytics, a scale-model rationale and a named owner for each open knowledge gap.

How are failed experiments used?

They stay in the process evidence with their conditions, results and conclusions. A later risk assessment, operating range or investigation can draw on them, and the team does not repeat a dead end.

How is this different from process characterisation?

Process development explores and selects the candidate. Characterisation then quantifies how parameters and materials affect performance and quality attributes, to support a control strategy. Both work from the same candidate, runs, parameters and samples in Seal.

Bring the study that should inform your next decision.

Start with one question and a bounded set of records. Evaluate the comparison, inspect the sources and review the proposed next piece of work with your team.

Bring your development study

PD-025 / next-study proposal

Draft for review · fictional records

Separate the feed and temperature effects before selecting the process.

Proposed conditions
ConditionFeed (g/L/h)Temp. (°C)Volume (L)
A4352
B4372
C6352
D6372

These are four conditions, not four scheduled runs. Replication, run order and sampling still need the scientist’s review.

Why another study

PD-024 has the highest observed titre, 2.6 g/L, with 94% viability. Relative to PD-021, feed and temperature both change. PD-023 introduces a scale difference. Four unreplicated observations do not isolate the factors or establish a process optimum.

The proposed comparison

Cross the two observed feed levels with the two observed temperatures at 2 L. The four conditions allow the team to examine each factor and their combination within a planned study. Retain the same material basis, analytical method and defined sampling across conditions; record any actual differences.

Decisions still needed

Choose replication and run order, confirm material and method comparability, define the sampling and analysis plan, and agree how titre, viability and other required quality attributes will inform candidate selection. No study has been executed and no condition is recommended for production.

Follow-up work

Development scientist

Review the factor combinations, replication and run order.

Reviewed study design and experiment templates.

Analytical development

Confirm the method, sample timing and material basis for comparison.

Linked sample plan and method versions.

Process lead

Define the candidate-selection decision and remaining scale questions.

Decision criteria and a transfer-gap record.

This walkthrough uses fictional records and prewritten replies, not a live query.